Product Information

Dalucon offers a wide selection of insulated panelling knows for its high quality, cutting-edge technology, and wide range of uses. When it comes to selecting the best overall insulation product for walls, ceilings and roofs, polyurethane is the product of choice. No other foam insulation has the perfect combination of features which is so important for long term performance. Dalucon offers customized solutions for a variety of applications, including insulated doorscold and freezer rooms, trucks, and insulated shelters and containers.

Importance and Usage In Industrial Buildings

For economic and legal reasons, it is essential to improve thermal insulation in almost all areas of building, civil engineering, industrial engineering, plant construction, refrigeration, cooling technology and district heating supply. Energy conservation, safety in building physics and high economic demands are prerequisites nowadays for insulation in all areas of application. The best possible properties are therefore demanded of insulating materials and designs, such as were previously only required in very extreme areas of application.

The following are among the characteristics of Injected Polyurethane:

Dalucon High pressure injected Polyurethane panels

  • High pressure injected
  • 40kg m², Density on all our panels
  • 40mm up to 125mm in panel thickness
  • Panel length from 2.4m up to 16.5m. PRESENTLY, The longest PU Press in South Africa
  • IBR roofing Panel with Dalucon unique tongue and groove panel joining system,
  • Roofing from 50mm up to 125mm thick
  • All Panels join with tongue and groove system
  • Fluting on all panels can be done
  • Various colors for Chromadec is available to suit your architectural design
  • Wide range of Aluminum extrusions to choose from to complete an assemble projects
  • Chromadec trims can also be made up
  • Personnel doors are made up of the highest quality, single or double, Econo line or Executive line
  • Cam lock on wall panels can be supplied

High Pressure Dosing Unit

A high pressure multi component dosing unit equipped with mass flow transducers and double diaphragm pumps.

  • Chemical storage units are refrigerated for chemicals optimum temperature control
  • Machines functions are monitored and controlled in real time by a Siemens PLC S7, which is interfaced with a dedicated control panel, based on Siemens “Touch Screen” technology as well. The system allows to set and save up to 99 pouring programs.
  • Electric motors are provided with frequency inverters to allow the automatic output adjustment through the operator panel.
  • New Eco Mate formulation can be used on our machines for improved Environment friendly chemicals
  • Dalucon keeps high volumes of Polyurethane chemicals and chromadec for constant supply
  • Iso 9000 is incorporated in all our products AND manufacturing procedures.

Other Products and Services

  • Insulation materials: Polyurethane injection 40dV m3, olyphen, Rockwool
  • Sliding doors
  • Automated sliding doors
  • Automated up and over doors
  • Personnel doors
  • Viewing windows
  • All Panels have tongue and groove joining system
  • Floor insulation with vapour barrier plastic
  • Wide range of aluminium angles and flashings
  • PVC and Aluminium half round coving
  • Partitioning and clean environment, clean rooms
  • Supply and installation across South African Boarders
  • Supply and installation across Southern Africa
  • We are approved throughout South African retailers
  • Delivery

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    Dalucon Has Four Presses

    Specifications for DALUCON’S High Pressure Polyurethane Injection Machines

    Dalucon Presses

    First in South Africa, the ultimate and latest in EU technology; dosing equipment PU press – the longest in South Africa!

      • Maximum length per panel – 16.5m no joints
      • High Pressure dosing machine
      • 2 x 2 day light press
      • Completely automatic feed in- and output
      • Both the press and the time are controlled by computer
      • Heated planterns
        • Tongue and groove interlocking system on all panels
        • IBR roofing profile, high pressure injected panel
        • Suction cup crane system for easy loading and off loading of press, (Especially easy for those 13.5m and 16.5m long panels)
        • High volume manufacturing

    Press Sizes

        • 1 press 8.5 meter panels
        • 2 presses 13.5 meter panels
        • 1 press 16.5 meter panels
    Dalucon Refrigeration and Insulation

    Polyurethane Press 1

        • Maximum length per panel – 8.5M
        • High Pressure dosing machine
        • 2 x 2 day light press
        • Completely automatic feed in- and output
        • Both the press and the time are controlled by computer
        • Heated platens
        • Tongue and groove interlocking system on all panels
        • High volume manufacturing
    Dalucon Refrigeration and Insulation

    Polyurethane Presses 2 & 3

        • Maximum length per panel – 13.5M no joints
        • High pressure dosing machine
        • 2 x 2 day light press
        • Completely automatic feed in- and output
        • Both the press and the time are controlled by computer
        • Heated platens
        • Tongue and groove interlocking system on all panels
        • IBR roofing profile, high pressure injected panel
        • Suction cup crane system for easy loading and off loading of press,
        • (Especially easy for those 13.5m long panels)
        • High volume manufacturing
    insulated truck bodies

    Polyurethane Press 4

    These machines are a first for South Africa, The ultimate and latest in EU technology, in dosing equipment 16.5 m long PU press the longest in South Africa!

        • Maximum length per panel – 16.5M no joints
        • High pressure dosing machine
        • 2 x 2 day light press
        • Completely automatic feed in- and output
        • Both the press and the time are controlled by computer
        • Heated platens
        • Tongue and groove interlocking system on all panels
        • IBR roofing profile, high pressure injected panel
        • Suction cup crane system for easy loading and off loading of press, (Especially easy for those 16.5m long panels)
        • High volume manufacturing

    Dalucon’s insulated panelling is a hot commodity in South Africa’s building sector due to its high quality, cutting-edge technology, and wide range of uses. Dalucon’s insulated panelling is the epitome of innovation and excellence in the South African building sector. Dalucon’s products provide exceptional performance and dependability, making them the perfect option for your upcoming construction project, whether you need durable roofing panels or top-notch wall insulation.

    Manufacturing Process of Dalucon Insulated Panelling

    Injection with High Pressure with 40 kg perm3 Density of Panels

    The high-pressure injection method is essential to Dalucon’s insulated panelling since it guarantees a consistent and strong result. Injecting 40 kg/m3 of polyurethane (PU) into the panels makes them structurally strong and provides great thermal insulation. This technique ensures that the insulating material is evenly distributed throughout the panel, which is vital for achieving constant performance.

    Thickness and Length Customization

    Dalucon offers panels in thicknesses ranging from 40mm to 200mm, catering to various insulation needs and structural requirements. This versatility allows for applications in different climates and building types. Additionally, Dalucon produces panels in lengths from 2.4 meters up to an impressive 16.5 meters, thanks to the longest PU press in South Africa. This capacity to manufacture long, joint-free panels enhances the structural efficiency and aesthetic appeal of buildings, reducing the need for multiple joints and potential weak points.

    Innovative Panel Joining System

    One of the standout features of Dalucon’s insulated panelling is the unique tongue and groove panel joining system. This design ensures a tight, secure fit between panels, enhancing the structural integrity and insulation properties of the installation. The tongue and groove system also simplifies the assembly process, making it easier and faster to install the panels on-site.

    Roofing Solutions

    Dalucon’s IBR roofing panels, available in thicknesses from 50mm to 125mm, are specifically designed to provide superior insulation and durability for roofing applications. These panels incorporate the same high-pressure injection and tongue and groove joining systems, ensuring seamless integration with the rest of the building envelope.

    Advanced Manufacturing Technologies

    Longest PU Press in South Africa

    Dalucon boasts the longest PU press in South Africa, capable of producing panels up to 16.5 meters in length without joints. This press uses high-pressure dosing equipment, controlled by a state-of-the-art Siemens PLC S7 system, interfaced with a touch screen for real-time monitoring and control. This automation ensures precise control over the production process, maintaining high quality and consistency.

    High-Volume Manufacturing

    The manufacturing facility includes 4 separate multiple presses of varying sizes, allowing Dalucon to produce panels in large volumes. The presses are equipped with advanced features such as heated planterns and suction cup crane systems for easy loading and unloading, particularly beneficial for handling the longer panels. This setup supports high-volume production, ensuring a steady supply of panels to meet market demand.

    Eco-Friendly Innovations

    Dalucon integrates eco-friendly innovations into its manufacturing processes. The use of the new Eco Mate formulation improves the environmental friendliness of the polyurethane chemicals used in the panels. Additionally, the chemical storage units are refrigerated to maintain optimal temperature control, ensuring the highest quality of the insulating material.

    Extensive Assortment of Products & Tailoring Options

    Available Chromadek options

    Dalucon provides a diverse selection of Chromadek colours to accommodate different architectural designs. The versatility provided enables architects and builders to select colours that enhance the visual attractiveness of their projects, while also taking use of the exceptional qualities of insulated panels.

    Aluminium extrusions and trims

    Dalucon offers a wide range of aluminium extrusions and Chromadek trims for the purpose of completing assembly tasks. These components are specifically engineered to effortlessly merge with the panels, guaranteeing a polished and unified appearance for any construction endeavour.

    Personnel Doors

    Dalucon offers a wide selection of top-notch personnel doors, which come in either single or double configurations and are available in both Econo line and Executive line variations. The doors are engineered to satisfy the identical rigorous criteria as the panels, ensuring exceptional thermal insulation and security.

    Assessment of quality and adherence to established benchmarks in the industry

    Conformity with ISO 9000 Standards

    Dalucon demonstrates its dedication to excellence by strictly adhering to ISO 9000 standards in the production of all its products and manufacturing processes. This accreditation guarantees that each panel manufactured adheres to stringent quality and performance criteria, offering consumers dependable and long-lasting insulation solutions.

    Real-time monitoring and control

    The manufacturing process is continuously observed and regulated in real time by advanced Siemens PLC systems. These systems enable the configuration and storage of up to 99 pouring programs, guaranteeing accuracy and adaptability in manufacturing. Electric motors equipped with frequency inverters allow for automatic adjustment of output via the operator panel, so enhancing efficiency and ensuring consistency.

    Why Choose Dalucon insulated panelling?

    Superior Insulation and Structural Integrity

    Dalucon’s insulated panels offer exceptional thermal insulation and structural strength, making them ideal for a wide range of applications in the construction industry. The high-pressure injection process and tongue and groove joining system ensure that each panel performs optimally, providing long-lasting benefits.

    Versatility and Customisation

    With a variety of thicknesses, lengths, and colours available, Dalucon’s panels can be tailored to meet specific project requirements. This versatility makes them suitable for diverse applications, from residential and commercial buildings to industrial and agricultural structures.

    Advanced Technology and Eco-Friendly Practices

    Dalucon’s use of advanced manufacturing technology and commitment to eco-friendly practices set them apart in the industry. The integration of the latest EU technology in dosing equipment and the adoption of environmentally friendly formulations reflect Dalucon’s dedication to innovation and sustainability.

    High-Volume Production and Reliable Supply

    The high-volume production capacity ensures that Dalucon can meet the demands of large projects and provide a reliable supply of panels. This capability is crucial for maintaining project timelines and ensuring uninterrupted progress.