Product Information

Dalucon offers a wide selection of insulated panelling knows for its high quality, cutting-edge technology, and wide range of uses. When it comes to selecting the best overall insulation product for walls, ceilings and roofs, polyurethane is the product of choice. No other foam insulation has the perfect combination of features which is so important for long term performance. Dalucon offers customized solutions for a variety of applications, including insulated doorscold and freezer rooms, trucks, and insulated shelters and containers.

Importance and Usage In Industrial Buildings

For economic and legal reasons, it is essential to improve thermal insulation in almost all areas of building, civil engineering, industrial engineering, plant construction, refrigeration, cooling technology and district heating supply. Energy conservation, safety in building physics and high economic demands are prerequisites nowadays for insulation in all areas of application. The best possible properties are therefore demanded of insulating materials and designs, such as were previously only required in very extreme areas of application.

The following are among the characteristics of Injected Polyurethane:

Dalucon High pressure injected Polyurethane panels

  • High pressure injected
  • 40kg m², Density on all our panels
  • 40mm up to 125mm in panel thickness
  • Panel length from 2.4m up to 16.5m. PRESENTLY, The longest PU Press in South Africa
  • IBR roofing Panel with Dalucon unique tongue and groove panel joining system,
  • Roofing from 50mm up to 125mm thick
  • All Panels join with tongue and groove system
  • Fluting on all panels can be done
  • Various colors for Chromadec is available to suit your architectural design
  • Wide range of Aluminum extrusions to choose from to complete an assemble projects
  • Chromadec trims can also be made up
  • Personnel doors are made up of the highest quality, single or double, Econo line or Executive line
  • Cam lock on wall panels can be supplied

High Pressure Dosing Unit

A high pressure multi component dosing unit equipped with mass flow transducers and double diaphragm pumps.

  • Chemical storage units are refrigerated for chemicals optimum temperature control
  • Machines functions are monitored and controlled in real time by a Siemens PLC S7, which is interfaced with a dedicated control panel, based on Siemens “Touch Screen” technology as well. The system allows to set and save up to 99 pouring programs.
  • Electric motors are provided with frequency inverters to allow the automatic output adjustment through the operator panel.
  • New Eco Mate formulation can be used on our machines for improved Environment friendly chemicals
  • Dalucon keeps high volumes of Polyurethane chemicals and chromadec for constant supply
  • Iso 9000 is incorporated in all our products AND manufacturing procedures.

Other Products and Services

  • Insulation materials: Polyurethane injection 40dV m3, olyphen, Rockwool
  • Sliding doors
  • Automated sliding doors
  • Automated up and over doors
  • Personnel doors
  • Viewing windows
  • All Panels have tongue and groove joining system
  • Floor insulation with vapour barrier plastic
  • Wide range of aluminium angles and flashings
  • PVC and Aluminium half round coving
  • Partitioning and clean environment, clean rooms
  • Supply and installation across South African Boarders
  • Supply and installation across Southern Africa
  • We are approved throughout South African retailers
  • Delivery

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    Why Choose Dalucon Insulated Wall Panels?

    • Strength: Engineered for maximum durability and robustness, ensuring long-lasting performance.
    • Quality: Crafted with precision and top-tier materials, guaranteeing reliability and excellence.
    • Innovation: Designed to meet modern construction needs with a focus on efficiency and sustainability.

    Our Dalucon polyurethane insulated panels are perfect for a range of applications, from industrial and commercial buildings to specialized facilities requiring superior insulation and structural integrity.

    Ready to transform your next project with Dalucon’s cutting-edge panels? Connect with us today to learn more!

    Introducing Dalucon Polyurethane high span Insulated Panels

    We’re excited to unveil our latest 13.5mt high project: Dalucon polyurethane insulated panels. These panels are an engineering marvel, standing at an impressive 13.5 meters high with a single span. What’s more, they feature no joints and require no external structure, embodying pure strength and exceptional quality.

     

    Key Features

    • Height & Span: An unparalleled 13.5 meters high in a single span, offering expansive and uninterrupted coverage.
    • Seamless Design: No joints, ensuring a smooth and continuous surface that enhances both aesthetics and performance.
    • Structural Independence: No need for external supports, simplifying installation and reducing overall project costs.
    • Superior Insulation: Made with high-quality polyurethane, providing excellent thermal insulation and energy efficiency.

     

    Dalucon Has Four Presses

    Specifications for DALUCON’S High Pressure Polyurethane Injection Machines

    Dalucon Presses

    First in Eswatini, the ultimate and latest in EU technology; dosing equipment PU press – the longest in South Africa!

      • Maximum length per panel – 16.5m no joints
      • High Pressure dosing machine
      • 2 x 2 day light press
      • Completely automatic feed in- and output
      • Both the press and the time are controlled by computer
      • Heated planterns
        • Tongue and groove interlocking system on all panels
        • IBR roofing profile, high pressure injected panel
        • Suction cup crane system for easy loading and off loading of press, (Especially easy for those 13.5m and 16.5m long panels)
        • High volume manufacturing

    Press Sizes

        • 1 press 8.5 meter panels
        • 2 presses 13.5 meter panels
        • 1 press 16.5 meter panels
    Dalucon Refrigeration and Insulation

    Polyurethane Press 1

        • Maximum length per panel – 8.5M
        • High Pressure dosing machine
        • 2 x 2 day light press
        • Completely automatic feed in- and output
        • Both the press and the time are controlled by computer
        • Heated platens
        • Tongue and groove interlocking system on all panels
        • High volume manufacturing
    Dalucon Refrigeration and Insulation

    Polyurethane Presses 2 & 3

        • Maximum length per panel – 13.5M no joints
        • High pressure dosing machine
        • 2 x 2 day light press
        • Completely automatic feed in- and output
        • Both the press and the time are controlled by computer
        • Heated platens
        • Tongue and groove interlocking system on all panels
        • IBR roofing profile, high pressure injected panel
        • Suction cup crane system for easy loading and off loading of press,
        • (Especially easy for those 13.5m long panels)
        • High volume manufacturing
    insulated truck bodies

    Polyurethane Press 4

    These machines are a first for South Africa, The ultimate and latest in EU technology, in dosing equipment 16.5 m long PU press the longest in South Africa!

        • Maximum length per panel – 16.5M no joints
        • High pressure dosing machine
        • 2 x 2 day light press
        • Completely automatic feed in- and output
        • Both the press and the time are controlled by computer
        • Heated platens
        • Tongue and groove interlocking system on all panels
        • IBR roofing profile, high pressure injected panel
        • Suction cup crane system for easy loading and off loading of press, (Especially easy for those 16.5m long panels)
        • High volume manufacturing

    High-Performance Polyurethane Insulated Panels for Modern Industrial Infrastructure

    Insulated panelling is the backbone of modern temperature-controlled and energy-efficient buildings. Dalucon’s polyurethane insulated panels provide superior thermal insulation, structural strength, and rapid installation, making them ideal for cold rooms, food processing facilities, industrial buildings and healthcare infrastructure in Eswatini.

    Manufactured using high-pressure injected polyurethane (PU) and precision engineered joining systems, these panels deliver exceptional thermal performance while reducing energy consumption and construction time.

    With panel thicknesses typically ranging from 40 mm to 200 mm and lengths up to 16.5 m, Dalucon insulated panels provide flexible building solutions for projects across Eswatini’s agriculture, logistics and industrial sectors.

     

    Engineering the Future of Energy-Efficient Buildings

    Across Southern Africa, industries are increasingly investing in insulated construction systems to reduce operational costs and improve temperature control.

    Polyurethane insulated panels are widely used because of their extremely low thermal conductivity (around 0.022 W/mK), which significantly reduces heat transfer compared with traditional building materials.

    In practical terms, this means:

    • more stable internal temperatures
    • lower refrigeration or air-conditioning energy use
    • improved durability of temperature-sensitive products

    For businesses in Eswatini’s agriculture, food processing, pharmaceutical and logistics sectors, insulated panelling is a critical component of modern infrastructure.

     

    Precision-Manufactured Polyurethane Insulated Panels

    High-Pressure Injection Technology

    Dalucon panels are produced using high-pressure polyurethane injection technology, ensuring consistent insulation density and structural integrity.

    Typical specifications include:

    • Core material: Polyurethane (PU)
    • Density: approximately 40 kg/m³
    • Thermal conductivity: about 022 W/mK
    • Panel thickness: 40 mm – 200 mm
    • Panel length: 4 m – 16.5 m

    This manufacturing process ensures uniform insulation performance throughout the panel, improving energy efficiency and structural stability.

     

    Tongue-and-Groove Interlocking System

    A key feature of Dalucon insulated panels is the precision tongue-and-groove joining system, which allows panels to interlock securely.

    Benefits include:

    • airtight joints that prevent thermal leakage
    • faster installation times
    • improved structural stability

    Airtight panel connections significantly reduce heat transfer and moisture infiltration, improving overall building performance.

     

    Long-Span Panels for Seamless Construction

    Dalucon panels can be manufactured up to 16.5 m in length, allowing large structures to be built with minimal joints.

    Advantages include:

    • reduced structural weak points
    • improved insulation continuity
    • faster construction times
    • cleaner architectural finishes

    This capability is particularly valuable for cold storage warehouses and large industrial buildings.

     

    Built for Eswatinis Climate and Infrastructure Needs

    Eswatini’s warm subtropical climate places significant demands on buildings that require temperature stability.

    Insulated panelling helps maintain controlled internal environments by reducing heat transfer through building walls and roofs.

    In sectors such as:

    • cold storage
    • meat processing
    • dairy production
    • pharmaceutical storage
    • logistics warehouses

    Insulated panels help maintain consistent internal temperatures even when external temperatures rise significantly.

    The result is lower refrigeration costs, improved product preservation and increased operational efficiency.

     

    Applications of Insulated Panelling in Eswatini

    Cold Rooms and Refrigerated Warehouses

    Insulated panels are widely used in the construction of commercial cold rooms and freezer rooms, where maintaining stable temperatures is critical.

    Panel thickness can be selected based on the temperature required:

    Temperature Range

    Typical Panel Thickness

    Chilled storage (0 °C to +5 °C)

    75 mm

    Freezer storage (-18 °C)

    100 mm

    Deep freeze (-25 °C or lower)

    150 mm+

     

    These panels help maintain energy-efficient refrigeration environments for food storage.

     

    Food Processing and Agricultural Facilities

    Eswatini’s agriculture sector depends on temperature-controlled infrastructure for processing and packaging products.

    Insulated panels are commonly used for:

    • fruit and vegetable packhouses
    • dairy processing facilities
    • meat processing plants
    • cold chain logistics centres

     

    Industrial and Commercial Buildings

    Polyurethane panels are also widely used in:

    • industrial warehouses
    • manufacturing plants
    • clean rooms and laboratories
    • telecommunications shelters

    Their lightweight structure and strength allow large facilities to be constructed quickly and efficiently.

     

    The Performance Advantages of Polyurethane Insulated Panels

    Exceptional Thermal Efficiency

    PU panels offer some of the lowest thermal conductivity values among insulation materials, dramatically reducing heat transfer through building envelopes.

    This improves energy efficiency and reduces operating costs for climate-controlled facilities.

     

    Faster Construction and Installation

    Compared with traditional brick or concrete construction, insulated panel systems can reduce construction time by more than 40 % due to prefabricated manufacturing and simple assembly.

     

    Lightweight Yet Structurally Strong

    Despite their light weight, polyurethane panels offer high load-bearing capacity and structural strength, making them suitable for large industrial buildings.

     

    Long Service Life

    With proper installation and maintenance, insulated panel systems can deliver 15 years or more of reliable service while maintaining thermal performance.

     

    Why Dalucon Insulated Panels Are Trusted in Southern Africa

    Dalucon provides complete insulated building solutions, including:

    • design and specification
    • manufacturing of polyurethane insulated panels
    • roofing and wall panel systems
    • installation support

    With advanced manufacturing equipment and precision injection technology, Dalucon panels deliver consistent quality and performance across large industrial projects.

     

    Frequently Asked Questions

    What are insulated panels used for?

    Insulated panels are used in cold rooms, warehouses, food processing plants, pharmaceutical facilities, and industrial buildings where temperature control and energy efficiency are important.

     

    What material is used in insulated panels?

    Most industrial insulated panels use polyurethane foam sandwiched between metal sheets, creating a strong and highly efficient thermal barrier.

     

    How thick are insulated panels?

    Typical insulated panel thickness ranges from 40 mm to 200 mm, depending on the level of insulation required.

     

    Why are polyurethane panels used for cold rooms?

    Polyurethane insulation has extremely low thermal conductivity, meaning it reduces heat transfer and helps maintain stable internal temperatures in cold storage environments.

     

    Are insulated panels energy efficient?

    Yes. Insulated panel buildings require significantly less heating or cooling energy compared with conventional construction methods due to their high thermal resistance.