Dalucon’s insulated panelling is a hot commodity in South Africa’s building sector due to its high quality, cutting-edge technology, and wide range of uses. Dalucon’s insulated panelling is the epitome of innovation and excellence in the South African building sector. Dalucon’s products provide exceptional performance and dependability, making them the perfect option for your upcoming construction project, whether you need durable roofing panels or top-notch wall insulation.
Manufacturing Process of Dalucon Insulated Panelling
Injection with High Pressure with 40 kg perm3 Density of Panels
The high-pressure injection method is essential to Dalucon’s insulated panelling since it guarantees a consistent and strong result. Injecting 40 kg/m3 of polyurethane (PU) into the panels makes them structurally strong and provides great thermal insulation. This technique ensures that the insulating material is evenly distributed throughout the panel, which is vital for achieving constant performance.
Thickness and Length Customization
Dalucon offers panels in thicknesses ranging from 40mm to 200mm, catering to various insulation needs and structural requirements. This versatility allows for applications in different climates and building types. Additionally, Dalucon produces panels in lengths from 2.4 meters up to an impressive 16.5 meters, thanks to the longest PU press in South Africa. This capacity to manufacture long, joint-free panels enhances the structural efficiency and aesthetic appeal of buildings, reducing the need for multiple joints and potential weak points.
Innovative Panel Joining System
One of the standout features of Dalucon’s insulated panelling is the unique tongue and groove panel joining system. This design ensures a tight, secure fit between panels, enhancing the structural integrity and insulation properties of the installation. The tongue and groove system also simplifies the assembly process, making it easier and faster to install the panels on-site.
Roofing Solutions
Dalucon’s IBR roofing panels, available in thicknesses from 50mm to 125mm, are specifically designed to provide superior insulation and durability for roofing applications. These panels incorporate the same high-pressure injection and tongue and groove joining systems, ensuring seamless integration with the rest of the building envelope.
Advanced Manufacturing Technologies
Longest PU Press in South Africa
Dalucon boasts the longest PU press in South Africa, capable of producing panels up to 16.5 meters in length without joints. This press uses high-pressure dosing equipment, controlled by a state-of-the-art Siemens PLC S7 system, interfaced with a touch screen for real-time monitoring and control. This automation ensures precise control over the production process, maintaining high quality and consistency.
High-Volume Manufacturing
The manufacturing facility includes 4 separate multiple presses of varying sizes, allowing Dalucon to produce panels in large volumes. The presses are equipped with advanced features such as heated planterns and suction cup crane systems for easy loading and unloading, particularly beneficial for handling the longer panels. This setup supports high-volume production, ensuring a steady supply of panels to meet market demand.
Eco-Friendly Innovations
Dalucon integrates eco-friendly innovations into its manufacturing processes. The use of the new Eco Mate formulation improves the environmental friendliness of the polyurethane chemicals used in the panels. Additionally, the chemical storage units are refrigerated to maintain optimal temperature control, ensuring the highest quality of the insulating material.
Extensive Assortment of Products & Tailoring Options
Available Chromadek options
Dalucon provides a diverse selection of Chromadek colours to accommodate different architectural designs. The versatility provided enables architects and builders to select colours that enhance the visual attractiveness of their projects, while also taking use of the exceptional qualities of insulated panels.
Aluminium extrusions and trims
Dalucon offers a wide range of aluminium extrusions and Chromadek trims for the purpose of completing assembly tasks. These components are specifically engineered to effortlessly merge with the panels, guaranteeing a polished and unified appearance for any construction endeavour.
Personnel Doors
Dalucon offers a wide selection of top-notch personnel doors, which come in either single or double configurations and are available in both Econo line and Executive line variations. The doors are engineered to satisfy the identical rigorous criteria as the panels, ensuring exceptional thermal insulation and security.
Assessment of quality and adherence to established benchmarks in the industry
Conformity with ISO 9000 Standards
Dalucon demonstrates its dedication to excellence by strictly adhering to ISO 9000 standards in the production of all its products and manufacturing processes. This accreditation guarantees that each panel manufactured adheres to stringent quality and performance criteria, offering consumers dependable and long-lasting insulation solutions.
Real-time monitoring and control
The manufacturing process is continuously observed and regulated in real time by advanced Siemens PLC systems. These systems enable the configuration and storage of up to 99 pouring programs, guaranteeing accuracy and adaptability in manufacturing. Electric motors equipped with frequency inverters allow for automatic adjustment of output via the operator panel, so enhancing efficiency and ensuring consistency.
Why Choose Dalucon insulated panelling?
Superior Insulation and Structural Integrity
Dalucon’s insulated panels offer exceptional thermal insulation and structural strength, making them ideal for a wide range of applications in the construction industry. The high-pressure injection process and tongue and groove joining system ensure that each panel performs optimally, providing long-lasting benefits.
Versatility and Customisation
With a variety of thicknesses, lengths, and colours available, Dalucon’s panels can be tailored to meet specific project requirements. This versatility makes them suitable for diverse applications, from residential and commercial buildings to industrial and agricultural structures.
Advanced Technology and Eco-Friendly Practices
Dalucon’s use of advanced manufacturing technology and commitment to eco-friendly practices set them apart in the industry. The integration of the latest EU technology in dosing equipment and the adoption of environmentally friendly formulations reflect Dalucon’s dedication to innovation and sustainability.
High-Volume Production and Reliable Supply
The high-volume production capacity ensures that Dalucon can meet the demands of large projects and provide a reliable supply of panels. This capability is crucial for maintaining project timelines and ensuring uninterrupted progress.
